Adler 867 Instructions d'exploitation Page 1

550-867Operating Instructions

2 Designated UseThe class 550-867 is an configured sewing station designed for thesewing of light to medium-heavy material. Such material is generally

4 Technical dataNoise: Lc = dB (A)Workplace-related emission value in accordance withDIN EN ISO 10821Speed: min-1Material:Sewing stitch type: 301 / do

5 Operating5.1 Threading the needle threadCaution: Risk of Injury !Tur n off the main switch!The needle thread may only be threaded with the sewing ma

5.1.1 Machines with electronically controlled needle thread tension (ETT)–Conduct the thread through the threading guide 1 and clockwisearound the pre

5.1.2 Machines with mechanically set needle thread tension and with electromagnetictension release–Conduct the thread through the threading guide 1 an

5.2 Adjusting the needle-thread tension (mechanically)The tension is to be set according to the values given by the seatcover manufacturers. The cross

145.4 Adjusting the thread regulatorCaution: Risk of injury!Tur n off the main switch.The thread regulator may only be adjusted with the sewing machin

5.5 Winding on the hook threadATTENTION!Only use bobbins that are specially designed for this machine type!–Put the hook thread cone on the thread sta

5.6 Threading in the hook threadCaution: Risk of injury!Tur n off the main switch!The hook thread may only be threaded with the sewing machine beingsw

175.7 Inserting the hook thread bobbin with machines equipped with residualthread monitorATTENTION!The hook bobbin has to be inserted so that the mill

185.8 Setting the hook thread tensionCaution: Risk of injury!Tur n off the main switch.The hook thread tension may only be adjusted with the sewingmac

5.9 Changing the needleCaution: Risk of injury!Tur n off the main switch!The needle may only be threaded in and changed with the sewingmachine being s

5.10 Lifting the sewing feetThe sewing feet can be lifted electro-pneumatically by actuating thepedal 1.–Press the pedal 1 half-way back.The sewing fe

5.12 Setting the sewing-foot strokeThe lift stroke 1 of the sewing foot can be set to eight levels (0 – 7) viathe touch screen monitor in the menu ite

5.14 Setting the stitch lengthThe setting of the stitch length is effectuated via touch screen monitorin the menu item “seam pattern”.For each seam se

23LED Function8and9Display for an empty bobbin with residual threadmonitor(left/ right bobbin)11LED display “power on”With the screw 7 underneath the

5.16 LEDs on the tension plateredgreenThe red LED shines = a tearing seam is sewnThe green LED shines = a non-tearing seam is sewn24

5.17 Residual-thread monitor RFW 20 - 7The residual thread monitor monitors the quantity of the thread on thebobbin. A signal is issued on the PC anno

ATTENTION!The hook bobbin has to be inserted so that the milling 3 is turneddownwards. The area around the bobbin housing and the light barrierhave to

5.18 Electro-pneumatic rapid stroke adjustmentSewing-foot stroke and speed are interdependent. Through thepotentiometer the control unit recognizes th

ForewordThis instruction manual is intended to help the user to become familiarwith the machine and take advantage of its application possibilities in

5.19 Uninterruptible power supply (UPS)The uninterruptible power supply is connected just before the mainswitch. It must not be switched off separatel

6 Operating the tearing seam visualizationThe program is operated by pressing the appropriate buttons on thetouch panel PC 1.The access to the program

6.1.2 Logging in via the menuThe operator can also log in manually as follows:“Access”–Press the button “Access”.The following screen will appear:“Log

6.1.3 Logging out of the system“Access”–Press the button “Access”.The following screen will appear:“Log out”–Press the button “Log out”.The following

326.2 Exiting the program–Press the button “End”.The following screen will appear:–Press the button “PC off”.The program will shut down and the comput

7 SewingCAUTION !Sewing may only be carried out with a fully-assembled sewing unit onwhich all protective devices have been fitted!Switching on the en

Logging in to the system–The log-in takes place by scanning the operator barcode.–The operator can also log in manually as follows:–Press “Access”.–Pr

green, in the red seam sections (monitored segments) the diodeglows red.–If an error occurs in a monitored seam section an error messagewill be displa

367.1 Seam scanner (optional)A seam scanner 1 can be optionally fixed onto the machine head.At the end of the seam the scanner checks whether the corr

8 Maintenance8.1 Cleaning and CheckingCaution: Risk of injury!Tur n off the main switch.The maintenance of the sewing machine must only be done when t

General safety instructionsThe non-observance of the following safety instructions can cause bodily injuries or damages to the machine.1. The machine

Maintenance work Explanation Operatingto be carried out hoursSewing driveClean ventilation filter(e.g. with an air blow gun).Check condition andtensio

8.2 RepairWhen the machine is damaged or parts are worn please contact:DÜRKOPP ADLER AGPotsdamer Str. 190D-33719 BielefeldPhone: +49 (0) 180 5 383 756

Index Page:Part 2: Installation Instructions Class 550-867 – Original Instructions1 Scope of Delivery ... 2

1 Scope of DeliveryThe items that are supplied depend on your order. Prior to setting up,please check that all the required parts are present.–1 Threa

2 GeneralATTENTION!The engineered sewing station must be set up by trained specialistpersonnel only.All work on the electrical equipment of this speci

3.3 Setting the working heightThe working height is adjustable between 685 and 1085 mm(measured to the upper edge of the table plate).The working heig

3.4 Pedal positionThe pedal 3 should be set in a way that it can be moved unimpededlyforwards and backwards by the operating personnel.–Loosen screw 2

The pedal 1 can either be used freestanding or fixed onto the crossbrace 2.If you opt for freestanding use:–Fix the rubber feet 3.–Make sure that all

312 174 Attaching the machine parts removed for shipping4.1 Mounting the thread standThe mounting of the thread stand and its position are shown on th

4.2 Mounting and connecting the monitor–Fit the touch panel PC 4 onto the post 3 and fix it with fourscrews 5.–Plug in the mains plug 1 and secure it

Index Page:Preface and General Safety InstructionsPart 1: Operating Instructions Class 550-867 – Original Instructions(Edition 12/2011)1 Product Descr

5 Electrical connectionATTENTION!All work on the electrical equipment of this special sewing unit mayonly be carried out by qualified electricians or

546 Pneumatic connectionThe pneumatic system of the sewing unit and its optional equipmenthave to be supplied with anhydrous compressed air.The supply

7 Oil lubricationCaution: Risk of injury!Oil can cause skin rashes.Avoid longer skin contact.After contact wash yourself thoroughly.ATTENTION!The hand

8 Sewing testA sewing test should be carried out when the setting-up has beencompleted.–Plug the mains cable into the socket.Caution: Risk of injury!T

DÜRKOPP ADLER AGPotsdamer Str. 19033719 BielefeldGermanyPhone +49 (0) 521 925 00E-Mail: [email protected] to de

Index Page:7Sewing7.1 Seamscanner(optional) ... 368 Maintenance8.1 Cleaning and Checking ...

1 Product DescriptionThe DÜRKOPP ADLER class 550-867 is a sewing unit designed fordocumented airbag tearing seams.Single needle flat bed double lockst

Technical specifications software·Intuitive user interface·Sewing programs with up to 30 seam segments·Switching over via strip detection, stitch coun

Data entry·Date·Time·Line number·Endlabel barcode·Entrance barcode 1 - 3·Barcode needle thread·Barcode hook thread·Additional barcode information (max